Porous Materials Welding

Porous Materials Welding – Ultrasonic Soldering Iron – Cheersonic

Porous materials are materials with a network structure composed of interconnected or closed pores, with the boundaries or surfaces of the pores composed of pillars or plates. A typical pore structure is a two-dimensional structure formed by the aggregation of a large number of polygonal holes on a plane, which is called a “honeycomb” material due to its shape resembling the hexagonal structure of a honeycomb. Compared to continuous medium materials, porous materials generally have advantages such as low relative density, high specific strength, high specific surface area, light weight, sound insulation, heat insulation, and good permeability. In modern times, people began to manufacture porous materials themselves, with the simplest being honeycomb shaped materials composed of a large number of similar prismatic holes, which can be used as lightweight components. More common is the polymer foam material, which has a wide range of uses, ranging from coffee cups everywhere to shock absorbers in aircraft cabins. The development of modern technology has enabled materials such as metals, ceramics, and glass to foam like polymers. These new foam materials are gradually being used as materials for insulation, buffering and shock energy absorption, thus exerting their unique comprehensive properties determined by the porous structure.

The tip of ultrasonic soldering iron vibrates at ultrasonic frequencies. This vibration induces cavitation in the molten solder, which breaks up and removes oxides and promotes wetting. Ultrasonic soldering iron enables the easier joining of hard-to-solder materials which are known as impossible or difficult to be soldered in conventional soldering. Eco-friendly soldering is achieved by fluxless soldering and no post treatment to remove flux. The ultrasonic soldering technology is widely used in porous materials. The ultrasonic soldering iron of Cheersonic produces high quality soldered joints. Using the solder alloy, can easily solder directly to glass, ceramics and other low solderability materials.

Cheersonic is an expert manufacturer of ultrasonic equipment. We have focused on ultrasonic soldering technology more than 20 years. The ultrasonic technology and automated system are researched and developed all by ourselves. In our sample and testing studio we are offering the testing of your material. According to the needs and testing result, Cheersonic would customize ultrasonic solutions for you.